machine tools
The offered machine tools and products, their functionalities, properties and legal and regulatory requirements.
Tool and die makers operate a variety of equipment and machinery designed to create metal tools and dies, which are both needed in several areas of manufacturing, and produce these tools in all steps of the production process. They design the tools and dies, then cut and shape them to size and finish them by manually operated machine tools, power tools, hand tools, or programming and tending CNC tool and die making machines.
No competences in this bucket.
The offered machine tools and products, their functionalities, properties and legal and regulatory requirements.
The qualities and applications of various kinds of dies, the different components of a die (such as the die block, punch plate, pierce punch and others) and the types of die used in specialised manufacturing processes ( such as extrusion dies, drawing dies, forming dies, cutting dies, compound dies, and others).
Various type of machines and tools, including their designs, uses, repair, and maintenance.
The national and international requirements, specifications and guidelines to ensure that products, services and processes are of good quality and fit for purpose.
Qualities, specifications, applications and reactions to different fabricating processes of various types of metal, such as steel, aluminium, brass, copper and others.
No competences in this bucket.
Adjust cut sizes and depths of cutting tools. Adjust heights of worktables and machine-arms.
Join together pieces of metal using soldering and welding materials.
Identify and repair defects in a hand tool handle or shaft. Ensure the tool is in safe working condition. Identify defective and dull cutting edges in tools and use appropriate equipment to sharpen them. Store tools correctly to maintain condition and usage safety.
Inspect and smooth burred surfaces of steel and metal parts.
Comply with precision standards specific to an organisation or product in metalworking, involved in processes such as engraving, precise cutting, welding.
Read and interpret technical resources such as digital or paper drawings and adjustment data in order to properly set up a machine or working tool, or to assemble mechanical equipment.
Operate cutting and measuring instruments in order to cut/shape pieces of metal into given dimensions.
Ensure that the necessary equipment is provided, ready and available for use before start of procedures.
Operate various sizes and types of files used for removing burrs from and smoothening the edges of a workpiece.
Operate a variety of hand tools designed for grinding production materials, such as angle grinders, die grinders, grindstones, bench grinders, and others.
Operate equipment designed to buff and polish metal workpieces, such as diamond solutions, silicon-made polishing pads, or working wheels with a leather polishing strop, and others.
Test processed workpieces or products for basic faults.
Perform tests putting a system, machine, tool or other equipment through a series of actions under actual operating conditions in order to assess its reliability and suitability to realise its tasks, and adjust settings accordingly.
Prepare metal or other material workpieces for joining processes by cleaning the workpieces, checking their measurements with the technical plan and marking on the pieces where they'll be joined.
Read and comprehend standard blueprints, machine, and process drawings.
Identify operating problems, decide what to do about it and report accordingly.
Wear relevant and necessary protective gear, such as protective goggles or other eye protection, hard hats, safety gloves.
No competences in this bucket.
Various processing methods on iron and iron-containing alloys such as steel, stainless steel and pig iron.
The materials and processes used to create imitation jewellery, and how to manipulate the materials.
The manufacture of knives and cutting blades for machines or for mechanical appliances, hand tools such as pliers, screwdrivers etc. The manufacture of non-power-driven agricultural hand tools, saws and saw blades, including circular saw blades and chainsaw blades. The manufacture of interchangeable tools for hand tools, whether or not power-operated, or for machine tools: drills, punches, milling cutters etc. The manufacture of press tools, moulding boxes and moulds (except ingot moulds), vices and clamps, and blacksmiths’ tools: forges, anvils etc.
Metal processes linked to the different types of metal, such as casting processes, heat treatment processes, repair processes and other metal manufacturing processes.
The computer-aided design (CAD) software for creating, modifying, analysing or optimising a design.
Variations of precious metals according to density, corrossion resistance, electrical conductivity, light reflectivity and quality.
The variety of cutting technologies, such as software or mechanics, guiding cutting processes through lasering, sawing, milling etc.
The various types of processes removing burrs from fabricated workpieces, such as grinding, media blasting, sanding, mass-finishing, spindle finishing, electrochemical deburring, abrasive flow machining, manual deburring, and others.
The various processes in the metalforming practices of forging, such as swaging, open-die forging, automatic hot forging, cogging, impression-die forging, roll forging, upsetting, press forging, and others.
The variety of technologies and techniques, such as forging, pressing, stamping, rolling and others, used for the forming processes of metal product manufacturing.
The various technologies used for the joining and assembling of fabricated metal workpieces.
The most optimal rotation or cycle time and over-all quality of a tool or a machine's processes.
No competences in this bucket.
No competences in this bucket.
Operate temperature gauges to maintain food and drink items at appropriate temperatures.
Apply the appropriate lubricant matching the kind of metal of the processed metal workpiece during polishing processes, such as was or kerosene.
Ensure the necessary, usually constant, temperature of processed metal workpieces during metal fabrication processes.
Maintain records of the progress of the work including time, defects, malfunctions, etc.
Continuously check up on the automated machine's set-up and execution or make regular control rounds. If necessary, record and interpret data on the operating conditions of installations and equipment in order to identify abnormalities.
Oversee the data presented by a gauge concerning the measurement of pressure, temperature, thickness of a material, and others.
Monitor the processing of a workpiece in motion, such as a piece of metal or wood moved linearly over a static manufacturing machine.
Measure the size of a processed part when checking and marking it to check if it is up to standard by use of two and three dimensional precision measuring equipment such as a caliper, a micrometer, and a measuring gauge.
Perform regular maintenance, possibly including corrections and alterations, on a machine or machine tool to ensure it remains in a proper productive state.
Set up the desired product design in the CNC controller of the CNC machine for product manufacturing.
Keep records of the machine's faults, interventions and irregularities for quality control.
Evaluate which deficient processed workpieces do not meet the set-up standard and should be removed and sort the waste according to regulations.
Remove individual workpieces after processing, from the manufacturing machine or the machine tool. In case of a conveyor belt this involves quick, continuous movement.
Remove the accumulated scale, or metal 'flakes', on the surface of the metal workpiece caused by oxidation after removal from the furnace by spraying it with an oil-based liquid that will cause it to flake off during the forging process.
Set up and give commands to a machine by dispatching the appropriate data and input into the (computer) controller corresponding with the desired processed product.
Identify technical problems when operating devices and using digital environments, and solve them (from trouble-shooting to solving more complex problems).
Ensure the machine is fed the necessary and adequate materials and control the placement or automatic feed and retrieval of work pieces in the machines or machine tools on the production line.
Supply the machine with the necessary tools and items for a particular production purpose. Monitor the stock and replenish when needed.
Tend a metalworking machine designed to remove excessive edges from a workpiece by applying deburring, abrasive machine processes, monitor and operate it according to regulations.
Use computer-aided manufacturing (CAM) programmes to control machinery and machine tools in the creation, modification, analysis, or optimisation as part of the manufacturing processes of workpieces.