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ESCO occupation

wire harness assembler

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Wire harness assemblers bind wires or cables to form wire harnesses used in electronic and electrical systems and equipment. They read electrical wiring plans and tie the wire together according to specifications, using cable ties, cable lacing, electrical conduit, and sleeves.

8212.2.3 ISCO 8212 ESCO source
Competences
50
Groups
4
Essential
28
Optional
22

Competences and skills

50 ESCO relations
Essential knowledge 6 competences

Occupation specific

0 competences

No competences in this bucket.

Sector-specific

2 competences
electrical wire accessories

Electrical wire and cable products and accessories, such as electrical connectors, splices, and wire insulation.

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manufacture of electrical wire products

The assembly processes and manufacturing steps taken to fabricate insulated electrical wire and cable, made from steel, copper, or aluminium.

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Cross-sector

4 competences
electrical discharge

The qualities and applications of electrical discharge, including voltage and electrodes.

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electricity

The principles of electricity and electrical power circuits, as well as the associated risks.

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quality standards

The national and international requirements, specifications and guidelines to ensure that products, services and processes are of good quality and fit for purpose.

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wire harnesses

Assemblies of wires or cables that are bound together by cable ties, tape, or lacing, and are able to transfer signals or electricity. Through binding the wires together, the wires are better protected against damage, are more compact, and require less time to install.

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Essential skills and competences 22 competences

Occupation specific

1 competence
assemble wire harnesses

Build wire harness assemblies using wire harness boards.

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Sector-specific

3 competences
apply coating to electrical equipment

Prepare and apply coating, such as conformal coating, to electrical equipment and its components to protect the equipment against moisture, high temperature, and dust.

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connect armature windings

Connect the coils of wire on the armature to the commutator segments.

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measure parts of manufactured products

Operate measurement instruments to measure parts of manufactured objects. Take into consideration specifications of manufacturers to perform the measuring.

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Cross-sector

18 competences
align components

Align and lay out components in order to put them together correctly according to blueprints and technical plans.

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apply soldering techniques

Apply and work with a variety of techniques in the process of soldering, such as soft soldering, silver soldering, induction soldering, resistance soldering, pipe soldering, mechanical and aluminium soldering.

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bind wire

Bind cables or wire together using cable ties, conduit, cable lacing, sleeves, spot ties, cable clamps, or straps.

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crimp wire

Attach the electrical connector to the wire using crimping tools. Here the connector and the wire are joined together by deforming one or both so they fit into each other. The electrical connector may connect the wire to an electrical terminal or may join two lengths of wire together.

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cut wires

Operate machinery or use hand tools to cut wire.

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ensure conformity to specifications

Ensure that the assembled products are conform to the specifications given.

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fasten components

Fasten components together according to blueprints and technical plans in order to create subassemblies or finished products.

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interpret electrical diagrams

Read and comprehend blueprints and electrical diagrams; understand technical instructions and engineering manuals for assembling electrical equipment; understand electricity theory and electronic components.

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meet deadlines

Ensure operative processes are finished at a previously agreed-upon time.

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operate soldering equipment

Use soldering equipment to melt and join together pieces of metal or steel, such as a soldering gun, soldering torch, gas-powered iron, and others.

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organise wires

Apply wire markers and cable labels to identify and organise the wire. Use tie-wrap or cable lace to keep the wires together.

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read assembly drawings

Read and interpret drawings listing all the parts and subassemblies of a certain product. The drawing identifies the different components and materials and provides instructions on how to assemble a product.

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remove defective products

Remove defective materials from the production line.

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report defective manufacturing materials

Maintain required company records and forms in order to report any defective materials or questionable conditions of manufacturing machinery and equipment.

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seal wires

Fasten and insulate electric or communications wires or cables.

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strip wire

Strip the wire ends using wire strippers to ensure proper connections.

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troubleshoot

Identify operating problems, decide what to do about it and report accordingly.

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use electrical wire tools

Use tools to manipulate wire which will be used for electrical purposes, such as wire strippers, crimpers, soldering irons, torque wrenches, and heat guns.

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Optional knowledge 5 competences

Occupation specific

0 competences

No competences in this bucket.

Sector-specific

2 competences
switching devices

Devices that are able to open and close electrical circuits, such as disconnecting switches, interrupter switches, and circuit breakers.

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waste removal regulations

The regulations and legal provisions governing waste removal activities.

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Cross-sector

3 competences
electrical engineering

The field of engineering that deals with the study and application of electricity, electronics, and electromagnetism.

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electrical equipment regulations

The national and international regulations with regards to the use and manufacture of electrical equipment on the workfloor. These regulations provide rules and guidelines on topics such as general risk management, electrical equipment manufacture, electrical equipment testing, electrical equipment installation, warning labels, and certificates.

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electromechanics

The engineering processes that combine electrical and mechanical engineering in the application of electromechanics in devices that need electricity to create mechanical movement or devices that create electricity by mechanical movement.

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Optional skills and competences 17 competences

Occupation specific

0 competences

No competences in this bucket.

Sector-specific

2 competences
provide power connection from bus bars

Provide power connection from copper or metal busbars.

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use wire processing machinery

Be able to use wire processing machines, such as wire cutting machines, wire crimping machines, and wire stripping machines.

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Cross-sector

15 competences
adjust manufacturing equipment

Regulate and monitor the manufacturing equipment settings and process parameters, such as its temperature and power level. Review the manufacturing process and equipment and suggest improvements.

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apply technical communication skills

Explain technical details to non-technical customers, stakeholders, or any other interested parties in a clear and concise manner.

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check for solder defects

Check the printed circuit board for solder defects and make adjustments as required.

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clean components during assembly

Clean components before fixing them to other compounds or units of components during the assembly process.

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dispose of hazardous waste

Dispose of dangerous materials such as chemical or radioactive substances according to environmental and to health and safety regulations.

green
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inspect quality of products

Use various techniques to ensure the product quality is respecting the quality standards and specifications. Oversee defects, packaging and sendbacks of products to different production departments.

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keep records of work progress

Maintain records of the progress of the work including time, defects, malfunctions, etc.

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maintain electrical equipment

Test electrical equipment for malfunctions. Take safety measures, company guidelines, and legislation concerning electrical equipment into account. Clean, repair and replace parts and connections as required.

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oversee logistics of finished products

Ensure that the processes of packing, storage and shipment of finished products meet the requirements.

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repair wiring

Find faults in wires or cables by using specialised equipment and repair these faults depending on type of wiring.

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replace defect components

Remove defective parts and replace them with functioning components.

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resolve equipment malfunctions

Identify, report and repair equipment damage and malfunctions. Communicate with field representatives and manufacturers to obtain repair and replacement components.

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use specialised tools in electric repairs

Use of a variety of specialised tools, instruments and machines, such as presses, drills and grinders. Employ them to carry out repairs in a safety manner.

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use wire hand tools

Be able to use wire hand tools, such as crimp tools, cable strippers, and cable cutters.

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wear appropriate protective gear

Wear relevant and necessary protective gear, such as protective goggles or other eye protection, hard hats, safety gloves.

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