paint spraying techniques
Field of information which distinguishes different kinds of paint spraying equipment and spraying techniques., and the order in which parts should be spray-painted.
Transport equipment painters use painting machines and hand tools to coat individual parts and to paint the surface of all types of transport equipment such as cars, buses, boats, aircraft, motorcycles and railway cars. They prepare the surface of the pieces for the paint and apply the coat. Transport equipment painters can perform industrial painting or individual customisation. They may also remove or repair painting errors such as scratches.
Competences and skills
70 ESCO relationsEssential knowledge 5 competences
Occupation specific
0 competencesNo competences in this bucket.
Sector-specific
1 competenceCross-sector
4 competencesindustrial paint
The various kinds of paint used as coating in manufacturing finishing processes, such as primers, intermediate coats, finish coats, stripe coats, and others.
lacquer paint applications
The characteristics and applications of lacquer paint and primers, such as the level of sheerness, the varying results of a lacquer treatment on different materials, and others.
quality standards
The national and international requirements, specifications and guidelines to ensure that products, services and processes are of good quality and fit for purpose.
types of paint
Varieties of paint and chemicals used in their composition.
Essential skills and competences 26 competences
Occupation specific
2 competencesprepare vehicles for painting
Set up vehicles for standard or custom paint job. Prepare painting equipment and cover vehicle parts that should be protected from paint.
use drying equipment for vehicles
Employ air compressors and other specialist equipment to dry inside as well as outside surfaces of a vehicle.
Sector-specific
7 competencesanalyse the need for technical resources
Define and make a list of the required resources and equipment based on the technical needs of the production.
apply colour coats
Spray colour coats onto vehicle parts, operate painting equipment and leave freshly sprayed vehicles to dry in a temperature-controlled and dust-proof environment.
check paint consistency
Before application of the paint, check paint viscosity by using viscosity meter.
clean painting equipment
Disassemble, clean, and reassemble paint sprayers and other vehicle painting equipment.
follow procedures to control substances hazardous to health
Adhere to the Control of Substances Hazardous to Health (COSHH) procedures for activities that involve hazardous substances, such as bacteria, allergens, waste oil, paint or brake fluids that result in illness or injury.
green
mix paints for vehicles
Select appropriate paint varieties and mix paint using mixing equipment and according to the colour formulas presented by vehicle manufacturers.
use paint safety equipment
Wear safety equipment appropriately such as face masks, gloves and overalls, in order to stay protected from toxic chemicals emitted during paint spraying.
Cross-sector
17 competencesapply health and safety standards
Adhere to standards of hygiene and safety established by respective authorities.
apply preliminary treatment to workpieces
Apply preparatory treatment, through mechanical or chemical processes, to the workpiece preceding the main operation.
dispose of hazardous waste
Dispose of dangerous materials such as chemical or radioactive substances according to environmental and to health and safety regulations.
green
ensure equipment availability
Ensure that the necessary equipment is provided, ready and available for use before start of procedures.
fix minor vehicle scratches
Fix minor vehicle dents and scratches with touch-up paint.
handle chemical cleaning agents
Ensure proper handling, storage, management and disposal of cleaning chemicals (CIP) in accordance with regulations.
- Scope note
- The chemicals include hazardous materials.
inspect paint quality
Inspect paint to ensure it is of a good quality by testing the viscosity, homogeneity and other factors.
keep records of work progress
Maintain records of the progress of the work including time, defects, malfunctions, etc.
maintain work area cleanliness
Keep the working area and equipment clean and orderly.
monitor painting operations
Monitor the painting in progress to prevent flaws.
paint with a paint gun
Use a paint gun to coat or paint surfaces of items which are stationary or moving on a conveyor belt. Load the equipment with the suitable type of paint and spray the paint onto the surface in an even and controlled manner to prevent paint from dripping or splashing.
protect workpiece components from processing
Cover parts from being treated with chemicals in order to protect them.
troubleshoot
Identify operating problems, decide what to do about it and report accordingly.
use color matching techniques
Apply specific techniques in order to match different colours.
use painting equipment
Use brushes, rollers, spray guns and other painting equipment in accordance with the work.
use power tools
Operate power driven pumps. Use hand tools or power tools. Use vehicle repair tools or safety equipment.
use technical documentation
Understand and use technical documentation in the overall technical process.
Optional knowledge 9 competences
Occupation specific
0 competencesNo competences in this bucket.
Sector-specific
0 competencesNo competences in this bucket.
Cross-sector
9 competencesautomation technology
Set of technologies that make a process, system, or apparatus operate automatically through the use of control systems.
digital
dip-coating process
The various steps in the process of dipping a workpiece in a coating material solution, including immersion, start-up, deposition, drainage, and, possibly, evaporation.
fibreglass laminating
Process of applying multiple layers of fiberglass, a strong lightweight plastic reinforced with glass fibre woven into mats, using various techniques such as applying pressure or adhesives, welding or heating in order to provide strength and stability to the composite material. The fibreglass can also be sprayed in liquid form onto products.
mechanical tools
Various type of machines and tools, including their designs, uses, repair, and maintenance.
mechanics
Theoretical and practical applications of the science studying the action of displacements and forces on physical bodies to the development of machinery and mechanical devices.
mechatronics
Multidisciplinary field of engineering that combines principles of electrical engineering, telecommunications engineering, control engineering, computer engineering, and mechanical engineering in the design of products and manufacturing processes. The combination of these areas of engineering allows for the design and development of "smart" devices and the achievement of an optimal balance between mechanical structure and control.
robotics
The branch of engineering that involves the design, operation, manufacture, and application of robots. Robotics is part of mechanical engineering, electrical engineering, and computer science and overlaps with mechatronics and automation engineering.
digital
sanding techniques
The various sanding techniques (such as gang sanding), as well as the different sanding papers necessary for which surface.
teamwork principles
The cooperation between people characterised by a unified commitment to achieving a given goal, participating equally, maintaining open communication, facilitating effective usage of ideas etc.
Optional skills and competences 30 competences
Occupation specific
6 competencesadd paint hardeners
Mix hardeners with the paint in order to partially or completely solidify paint.
add paint thinners
Add paint thinners to reduce pain viscosity or to prevent paint from hardening. Wear appropriate personal protective equipment when using paint thinners.
apply decorative design to vehicles
Apply decorative designs or other decorative elements to vehicles at the customer's request. Work with paint sprayers, paintbrushes or spray cans. Apply decorative items such as logos, lettering and others to the finished surfaces by using paint brushes or sprayers.
buff finished paintwork
Buff and wax painted surface to improve quality of painting and ensure evenness of the surface.
inspect aircraft's body
Inspect the body of aircraft for superficial damage and corrosion.
repair aircraft's body
Repair superficial damages on the body of the aircraft by using fiberglass and sealants.
Sector-specific
10 competencescarry out repair of vehicles
Provide repair for vehicles and routine level checks, such as engine tune-ups, oil changes, tire rotation and changes, wheel balancing, replacing filters, repair engine failures; repair mechanical and electrical systems malfunctions; replace parts and components; repair body damage.
clean vehicle exterior
Wash, clean, polish and wax vehicle's exterior glass and chrome parts.
ensure maintenance of railway machinery
Keep rolling stock in functional condition and maintain railway machinery.
identify customer's needs
Use appropriate questions and active listening in order to identify customer expectations, desires and requirements according to product and services.
maintain mechatronic equipment
Diagnose and detect malfunctions in mechatronics components and systems and remove, replace, or repair these components when necessary. Execute preventative equipment maintenance tasks, such as storing mechatronics components in clean, dust-free, and non-humid spaces.
maintain robotic equipment
Diagnose and detect malfunctions in robotic components and systems and remove, replace, or repair these components when necessary. Execute preventative equipment maintenance tasks, such as storing robotic components in clean, dust-free, and non-humid spaces.
digital
perform general maintenance on ship exteriors
Perform maintenance tasks on ship exteriors e.g. cleaning, painting, sanding, fibreglass restoration, varnishing, polishing, finishing, carpentry, etc.
perform maintenance on locomotives
Perform general maintenance of locomotive parts such as wheels, springs and brake rigging traction motors. Test and repair safety appliances, air compressors, safety valves, fuel systems, shutters and radiators. Install, assemble, disassemble, repair or replace locomotive diesel engine components.
perform manual work autonomously
Show the ability to pursue basic manual tasks without the help or assistance of others, not needing supervision or guidance, and taking responsibility for one's actions.
perform minor vehicle repairs
Repair or replace non-essential vehicle parts such as turn signals, lights, fluid hoses, etc.
Cross-sector
14 competencesapply a protective layer
Apply a layer of protective solutions such as permethrine to protect the product from damage such as corrosion, fire or parasites, using a spray gun or paintbrush.
determine colour shades
Determine and use the correct colour to be applied to a surface, according to requirements, by using instruments and software.
ensure client orientation
Take actions which support business activities by considering client needs and satisfaction. This involves understanding what customers want, providing advices, selling products and services or processing complaints, while adopting a positive attitude.
follow safety procedures when working at heights
Take necessary precautions and follow a set of measures that assess, prevent and tackle risks when working at a high distance from the ground. Prevent endangering people working under these structures and avoid falls from ladders, mobile scaffolding, fixed working bridges, single person lifts etc. since they may cause fatalities or major injuries.
manage consumables stock
Manage and monitor consumables stock to ensure that the production demands and deadlines can be met at all times.
mix paint
Thoroughly mix different types of paint manually or mechanically. Start from basic paints or from powder and mix in water or chemicals. Check the consistency of the resulting mixture.
operate automated process control
Operate process control or automation system (PAS) used to control a production process automatically.
digital
operate rust proofing spray gun
Operate a semi-automatic or handheld spray gun designed to provide the surface of a workpiece with a permanent, corrosion-protective finishing coat, safely and according to regulations.
recognise signs of corrosion
Recognise the symptoms of metal showing oxidation reactions with the environment resulting in rusting, copper pitting, stress cracking, and others, and estimate the rate of corrosion.
remove paint
Remove paint by using chemical strippers, a heat gun, sanding or scraping the surface.
remove rust from motor vehicles
Wash the surface of the chrome to remove the dirt by using sponge. Scrape the rust off from the more difficult areas using an abrasive material such as steel wool. Apply chrome polish to buff out minor scratches.
sand between coats
Smoothen the surface of a workpiece by sanding it in between applying coats in order to obtain a clear, stronger coat.
set up automotive robot
Set up and programme an automotive robot working on machine processes and substituting or collaboratively supporting human labour, such as the six-axis automotive robot.
digital
tend dip tank
Tend a manufacturing machine designed to coat workpiece surfaces by applying dip-coating machine processes, monitor and operate it according to regulations.