screw machine parts
The various parts of a machine designed to manufacture screws, such as the spindle, spindle drive motor, spindle speed change gear, lead cam, front cross slide cam, turret, turret feed dog carrier, and others.
Screw machine operators set up and tend mechanical screw machines designed to manufacture (threaded) screws out of processed metal workpieces, specifically small- to medium-sized ones that have been turned by a lathe and turn machine.
The various parts of a machine designed to manufacture screws, such as the spindle, spindle drive motor, spindle speed change gear, lead cam, front cross slide cam, turret, turret feed dog carrier, and others.
The various manufacturing processes performed to produce metal screws, such as cold heading, thread rolling, thread cutting, and others.
No competences in this bucket.
The most optimal rotation or cycle time and over-all quality of a tool or a machine's processes.
The national and international requirements, specifications and guidelines to ensure that products, services and processes are of good quality and fit for purpose.
The various types of screws that can be manufactured, such as a cap screw, setscrew with hollow head, machine screw with oval head, machine screw with Philips head, flat-head wood screw, lag screw, self-tapping screw, and others.
Qualities, specifications, applications and reactions to different fabricating processes of various types of metal, such as steel, aluminium, brass, copper and others.
Tend a metalworking machine designed to produce metal screws, by process of cold heading and thread rolling, monitor and operate it according to regulations.
No competences in this bucket.
Dispose of possibly hazardous waste material created in the cutting process, such as swarf, scrap and slugs, sort according to regulations, and clean up workplace.
Ensure that the necessary equipment is provided, ready and available for use before start of procedures.
Continuously check up on the automated machine's set-up and execution or make regular control rounds. If necessary, record and interpret data on the operating conditions of installations and equipment in order to identify abnormalities.
Monitor the processing of a workpiece in motion, such as a piece of metal or wood moved linearly over a static manufacturing machine.
Perform tests putting a system, machine, tool or other equipment through a series of actions under actual operating conditions in order to assess its reliability and suitability to realise its tasks, and adjust settings accordingly.
Evaluate which deficient processed workpieces do not meet the set-up standard and should be removed and sort the waste according to regulations.
Remove individual workpieces after processing, from the manufacturing machine or the machine tool. In case of a conveyor belt this involves quick, continuous movement.
Set up and give commands to a machine by dispatching the appropriate data and input into the (computer) controller corresponding with the desired processed product.
Ensure the machine is fed the necessary and adequate materials and control the placement or automatic feed and retrieval of work pieces in the machines or machine tools on the production line.
Supply the machine with the necessary tools and items for a particular production purpose. Monitor the stock and replenish when needed.
Identify operating problems, decide what to do about it and report accordingly.
No competences in this bucket.
Various processing methods on iron and iron-containing alloys such as steel, stainless steel and pig iron.
The manufacture of electrical ovens and water heaters by metalworking processes.
The manufacture of rivets, washers and similar non-threaded products, screw machine products, screws, nuts and similar threaded products.
The manufacture of reservoirs, tanks and similar containers of metal, of types normally installed as fixtures for storage or manufacturing use. The manufacture of metal containers for compressed or liquefied gas.
Metal processes linked to the different types of metal, such as casting processes, heat treatment processes, repair processes and other metal manufacturing processes.
The variety of cutting technologies, such as software or mechanics, guiding cutting processes through lasering, sawing, milling etc.
The qualities and applications of various kinds of dies, the different components of a die (such as the die block, punch plate, pierce punch and others) and the types of die used in specialised manufacturing processes ( such as extrusion dies, drawing dies, forming dies, cutting dies, compound dies, and others).
The variety of technologies and techniques, such as forging, pressing, stamping, rolling and others, used for the forming processes of metal product manufacturing.
The various technologies used for the smoothening, polishing and buffing of fabricated metal workpieces.
Method of quality control that uses statistics to monitor processes.
No competences in this bucket.
No competences in this bucket.
Offer advice to service technicians in case of machinery malfunctions and other technical repair tasks.
Apply preparatory treatment, through mechanical or chemical processes, to the workpiece preceding the main operation.
Read and interpret technical resources such as digital or paper drawings and adjustment data in order to properly set up a machine or working tool, or to assemble mechanical equipment.
Maintain records of the progress of the work including time, defects, malfunctions, etc.
Monitor the flow of the work pieces on the conveyor belt as they are processed by the machine to ensure optimal productivity.
Measure the size of a processed part when checking and marking it to check if it is up to standard by use of two and three dimensional precision measuring equipment such as a caliper, a micrometer, and a measuring gauge.
Perform regular maintenance, possibly including corrections and alterations, on a machine or machine tool to ensure it remains in a proper productive state.
Test processed workpieces or products for basic faults.
Set up the desired product design in the CNC controller of the CNC machine for product manufacturing.
Read and comprehend standard blueprints, machine, and process drawings.
Keep records of the machine's faults, interventions and irregularities for quality control.
Evaluate if a replacement of the die of a machine is deemed beneficial and take the necessary actions for replacing it either manually (depending on its size, by the use of a manual lifting tackle) or mechanically.
Set up and programme an automotive robot working on machine processes and substituting or collaboratively supporting human labour, such as the six-axis automotive robot.
Use computer-aided manufacturing (CAM) programmes to control machinery and machine tools in the creation, modification, analysis, or optimisation as part of the manufacturing processes of workpieces.
Wear relevant and necessary protective gear, such as protective goggles or other eye protection, hard hats, safety gloves.