forging processes
The various processes in the metalforming practices of forging, such as swaging, open-die forging, automatic hot forging, cogging, impression-die forging, roll forging, upsetting, press forging, and others.
Hydraulic forging press workers set up and tend hydraulic forging presses, designed to shape ferrous and non-ferrous metal workpieces including pipes, tubes and hollow profiles and other products of the first processing of steel in their desired form by use of compressive forces generated by a piston and fluid pressure.
Competences and skills
46 ESCO relationsEssential knowledge 5 competences
Occupation specific
0 competencesNo competences in this bucket.
Sector-specific
0 competencesNo competences in this bucket.
Cross-sector
5 competenceshydraulic fluid
The various types, qualities and applications of hydraulic fluids used in metalworking processes such as forging and moulding, consisting out of mineral oils and water.
hydraulic press parts
The qualities and applications of various parts of a hydraulic press, such as a priston, hydraulic cylinder, hydraulic fluid, ram, upper and lower die, and others.
quality standards
The national and international requirements, specifications and guidelines to ensure that products, services and processes are of good quality and fit for purpose.
types of metal
Qualities, specifications, applications and reactions to different fabricating processes of various types of metal, such as steel, aluminium, brass, copper and others.
Essential skills and competences 13 competences
Occupation specific
0 competencesNo competences in this bucket.
Sector-specific
0 competencesNo competences in this bucket.
Cross-sector
13 competencesensure correct metal temperature
Ensure the necessary, usually constant, temperature of processed metal workpieces during metal fabrication processes.
ensure equipment availability
Ensure that the necessary equipment is provided, ready and available for use before start of procedures.
maintain hydraulic forging press
Tend a hydraulic forging press, designed for forming hot or cold metal by use of a high energy force hydraulically, monitor and operate it, according to regulations.
monitor automated machines
Continuously check up on the automated machine's set-up and execution or make regular control rounds. If necessary, record and interpret data on the operating conditions of installations and equipment in order to identify abnormalities.
digital
operate forging tongs
Operate the appropriate forging tools and equipment safely, including forging tongs for handling and moving hot metal workpieces during forging processes.
perform test run
Perform tests putting a system, machine, tool or other equipment through a series of actions under actual operating conditions in order to assess its reliability and suitability to realise its tasks, and adjust settings accordingly.
remove inadequate workpieces
Evaluate which deficient processed workpieces do not meet the set-up standard and should be removed and sort the waste according to regulations.
remove processed workpiece
Remove individual workpieces after processing, from the manufacturing machine or the machine tool. In case of a conveyor belt this involves quick, continuous movement.
remove scale from metal workpiece
Remove the accumulated scale, or metal 'flakes', on the surface of the metal workpiece caused by oxidation after removal from the furnace by spraying it with an oil-based liquid that will cause it to flake off during the forging process.
set up the controller of a machine
Set up and give commands to a machine by dispatching the appropriate data and input into the (computer) controller corresponding with the desired processed product.
digital
supply machine
Ensure the machine is fed the necessary and adequate materials and control the placement or automatic feed and retrieval of work pieces in the machines or machine tools on the production line.
troubleshoot
Identify operating problems, decide what to do about it and report accordingly.
wear appropriate protective gear
Wear relevant and necessary protective gear, such as protective goggles or other eye protection, hard hats, safety gloves.
Optional knowledge 14 competences
Occupation specific
0 competencesNo competences in this bucket.
Sector-specific
8 competencesferrous metal processing
Various processing methods on iron and iron-containing alloys such as steel, stainless steel and pig iron.
manufacturing of heating equipment
The manufacture of electrical ovens and water heaters by metalworking processes.
manufacturing of metal containers
The manufacture of reservoirs, tanks and similar containers of metal, of types normally installed as fixtures for storage or manufacturing use. The manufacture of metal containers for compressed or liquefied gas.
manufacturing of metal structures
The production of metal structures for construction.
manufacturing of steam generators
The manufacture of steam or other vapour generators, the manufacture of auxiliary plant for use with steam generators: condensers, economisers, superheaters, steam collectors and accumulators. The manufacture of nuclear reactors, parts for marine or power boilers. Also the production of pipe system construction comprising further processing of tubes generally to make pressure pipes or pipe systems together with the associated design and construction work.
manufacturing of steel drums and similar containers
The manufacture of pails, cans, drums, buckets, boxes, through metalworking processes.
non-ferrous metal processing
Various processing methods on non-ferrous metals and alloys such as copper, zinc and aluminium.
- Scope note
- Excludes precious metals.
types of metal manufacturing processes
Metal processes linked to the different types of metal, such as casting processes, heat treatment processes, repair processes and other metal manufacturing processes.
Cross-sector
6 competencescold forging
The metalworking process of forging whilst hot metal is right below its recrystallisation temperature, being cooled and solidified after casting.
dies
The qualities and applications of various kinds of dies, the different components of a die (such as the die block, punch plate, pierce punch and others) and the types of die used in specialised manufacturing processes ( such as extrusion dies, drawing dies, forming dies, cutting dies, compound dies, and others).
dust usage for forging
The qualities and applications of frit dust, sawdust, coal dust, and others, in the process of hot forging when strewn into dies to ensure the metal workpiece does not stick to the die.
hot forging
The metalworking process of forging whilst the hot metal is right above its recrystallisation temperature after casting and being solidified.
metal forming technologies
The variety of technologies and techniques, such as forging, pressing, stamping, rolling and others, used for the forming processes of metal product manufacturing.
types of forging press
Types of presses used in the metal forging process, such as hydraulic and mechanical forging presses.
Optional skills and competences 14 competences
Occupation specific
0 competencesNo competences in this bucket.
Sector-specific
0 competencesNo competences in this bucket.
Cross-sector
14 competencesadvise on machinery malfunctions
Offer advice to service technicians in case of machinery malfunctions and other technical repair tasks.
apply preliminary treatment to workpieces
Apply preparatory treatment, through mechanical or chemical processes, to the workpiece preceding the main operation.
consult technical resources
Read and interpret technical resources such as digital or paper drawings and adjustment data in order to properly set up a machine or working tool, or to assemble mechanical equipment.
hold metal work piece in machine
Manually position and hold a, potentially heated, metal work piece for the machine to perform the necessary metalworking processes on it. Take the forming character of the machine into account in order to optimally place and maintain the processed work piece.
inspect quality of products
Use various techniques to ensure the product quality is respecting the quality standards and specifications. Oversee defects, packaging and sendbacks of products to different production departments.
keep records of work progress
Maintain records of the progress of the work including time, defects, malfunctions, etc.
monitor conveyor belt
Monitor the flow of the work pieces on the conveyor belt as they are processed by the machine to ensure optimal productivity.
monitor gauge
Oversee the data presented by a gauge concerning the measurement of pressure, temperature, thickness of a material, and others.
operate lifting equipment
Transport heavy objects using lifting equipment such as cranes, forklifts etc.
perform machine maintenance
Perform regular maintenance, possibly including corrections and alterations, on a machine or machine tool to ensure it remains in a proper productive state.
record production data for quality control
Keep records of the machine's faults, interventions and irregularities for quality control.
replace die
Evaluate if a replacement of the die of a machine is deemed beneficial and take the necessary actions for replacing it either manually (depending on its size, by the use of a manual lifting tackle) or mechanically.
supply machine with appropriate tools
Supply the machine with the necessary tools and items for a particular production purpose. Monitor the stock and replenish when needed.
tend mechanical forging press
Tend a mechanical forging press, designed for forming hot or cold metal by use of a high energy force mechanically, monitor and operate it, according to regulations.