stamping press parts
Components of a stamping press, such as bolster plate, ram, automatic feeder and tonnage monitor, their qualities and applications.
Stamping press operators set up and tend stamping presses designed to form metal workpieces in their desired shape by applying pressure through the up and down movement of a bolster plate and a die attached to a stamping ram on the metal, resulting in the die producing smaller metal parts of the workpiece fed to the press.
No competences in this bucket.
Components of a stamping press, such as bolster plate, ram, automatic feeder and tonnage monitor, their qualities and applications.
The variety of technologies and techniques, such as forging, pressing, stamping, rolling and others, used for the forming processes of metal product manufacturing.
The national and international requirements, specifications and guidelines to ensure that products, services and processes are of good quality and fit for purpose.
Qualities, specifications, applications and reactions to different fabricating processes of various types of metal, such as steel, aluminium, brass, copper and others.
No competences in this bucket.
No competences in this bucket.
Read and interpret technical resources such as digital or paper drawings and adjustment data in order to properly set up a machine or working tool, or to assemble mechanical equipment.
Ensure that the necessary equipment is provided, ready and available for use before start of procedures.
Continuously check up on the automated machine's set-up and execution or make regular control rounds. If necessary, record and interpret data on the operating conditions of installations and equipment in order to identify abnormalities.
Oversee the data presented by a gauge concerning the measurement of pressure, temperature, thickness of a material, and others.
Perform tests putting a system, machine, tool or other equipment through a series of actions under actual operating conditions in order to assess its reliability and suitability to realise its tasks, and adjust settings accordingly.
Evaluate which deficient processed workpieces do not meet the set-up standard and should be removed and sort the waste according to regulations.
Remove individual workpieces after processing, from the manufacturing machine or the machine tool. In case of a conveyor belt this involves quick, continuous movement.
Set up and give commands to a machine by dispatching the appropriate data and input into the (computer) controller corresponding with the desired processed product.
Ensure the machine is fed the necessary and adequate materials and control the placement or automatic feed and retrieval of work pieces in the machines or machine tools on the production line.
Tend an automated or semi-automated stamping press, monitor and operate it, according to regulations.
Identify operating problems, decide what to do about it and report accordingly.
Wear relevant and necessary protective gear, such as protective goggles or other eye protection, hard hats, safety gloves.
No competences in this bucket.
Various processing methods on iron and iron-containing alloys such as steel, stainless steel and pig iron.
The manufacture of metal doors, windows and their frames, shutters and gates, and the metal room partitions for floor attachment.
The manufacture of electrical ovens and water heaters by metalworking processes.
The manufacture of reservoirs, tanks and similar containers of metal, of types normally installed as fixtures for storage or manufacturing use. The manufacture of metal containers for compressed or liquefied gas.
The production of metal structures for construction.
The manufacture of steam or other vapour generators, the manufacture of auxiliary plant for use with steam generators: condensers, economisers, superheaters, steam collectors and accumulators. The manufacture of nuclear reactors, parts for marine or power boilers. Also the production of pipe system construction comprising further processing of tubes generally to make pressure pipes or pipe systems together with the associated design and construction work.
The manufacture of pails, cans, drums, buckets, boxes, through metalworking processes.
Metal processes linked to the different types of metal, such as casting processes, heat treatment processes, repair processes and other metal manufacturing processes.
Types of stamping press with similar applications but different propulsion, such as the direct drive press, single gear reduction press and double gear reduction press.
The process of shaping metal parts with a high relief or very fine features, such as coins, medals, badges or buttons, by pressing the surface of the metal between two dies.
Theoretical and practical applications of the science studying the action of displacements and forces on physical bodies to the development of machinery and mechanical devices.
The most optimal rotation or cycle time and over-all quality of a tool or a machine's processes.
Method of quality control that uses statistics to monitor processes.
No competences in this bucket.
No competences in this bucket.
Offer advice to service technicians in case of machinery malfunctions and other technical repair tasks.
Employ cross-reference tools and programmes, listing file names and line numbers, to identify part numbers, descriptions, and the vendor as source of origin.
Check the quality of basic materials used for the production of semi-finished and finished goods by assessing some of its characteristics and, if needed, select samples to be analysed.
Use various techniques to ensure the product quality is respecting the quality standards and specifications. Oversee defects, packaging and sendbacks of products to different production departments.
Understand and assess the models and symbolic language of Geometric Dimensioning and Tolerancing (GD&T) systems indicating engineering tolerances.
Maintain records of the progress of the work including time, defects, malfunctions, etc.
Inspect and mark parts of the workpiece to indicate how they will fit into the finished product.
Monitor the flow of the work pieces on the conveyor belt as they are processed by the machine to ensure optimal productivity.
Transport heavy objects using lifting equipment such as cranes, forklifts etc.
Perform regular maintenance, possibly including corrections and alterations, on a machine or machine tool to ensure it remains in a proper productive state.
Test processed workpieces or products for basic faults.
Set up the desired product design in the CNC controller of the CNC machine for product manufacturing.
Read and comprehend standard blueprints, machine, and process drawings.
Keep records of the machine's faults, interventions and irregularities for quality control.
Set up and programme an automotive robot working on machine processes and substituting or collaboratively supporting human labour, such as the six-axis automotive robot.
Use computer-aided manufacturing (CAM) programmes to control machinery and machine tools in the creation, modification, analysis, or optimisation as part of the manufacturing processes of workpieces.
Apply ergonomy principles in the organisation of the workplace while manually handling equipment and materials.