admit basic metals to furnace
Prepare and select the materials ready to furnace.
Metal furnace operators monitor the process of making metal before it is cast into forms. They control metal making furnaces and direct all activities of furnace operation, including the interpretation of computer data, temperature measurement and adjustment, loading vessels, and adding iron, oxygen, and other additives to be melted into the desired metal composition. They control the chemicothermal treatment of the metal in order to reach the standards. In case of observed faults in the metal, they notify the authorised personnel and participate in the removal of the fault.
No competences in this bucket.
Prepare and select the materials ready to furnace.
Implement the relevant procedures, strategies and use the proper equipment to promote local or national security activities for the protection of data, people, institutions, and property.
Monitor and govern the pyrometer to control the furnace temperature.
Monitor the product temperature using the available tools and measuring instruments and adjust furnace temperature if needed.
Operate or tend furnaces, such as gas, oil, coal, electric-arc or electric induction, open-hearth, or oxygen furnaces, to melt and refine metal before casting, to produce specified types of steel, or to finish other materials such as cokes. Set furnace controls to regulate temperatures and heating time.
Provide damage and risk prevention in a furnace or a smelter.
Log furnace time and production data.
Ability to work confidently within a metal manufacturing group with each doing a part but all subordinating personal prominence to the efficiency of the whole.
React quickly in case of emergency and set planned emergency procedures in motion.
Identify operating problems, decide what to do about it and report accordingly.
No competences in this bucket.
Metal processes linked to the different types of metal, such as casting processes, heat treatment processes, repair processes and other metal manufacturing processes.
No competences in this bucket.
No competences in this bucket.
Remove materials from the furnace using a crane, a conveyor, by tilting the furnace, or using other methods.
Load materials in furnace with correct positioning, fastening and levelling when needed.
Manage and comply to the schedule specifications in furnace operations, ensuring that the processes are completed in a timely manner.
Measure the amounts of steel or other metals to be heated. Take decisions on the amount of heat to be used, the duration of the heating, and other variables in the process based on the measurement.
Ensure health and safety of personnel during manufacturing process.
Oversee the data presented by a gauge concerning the measurement of pressure, temperature, thickness of a material, and others.
Conduct routine maintenance on equipment. Recognise and identify minor defects in equipment and make repairs if appropriate.
Verify incident information, complete reporting requirements and report to management and relevant site personnel, in order to enable follow-up and future prevention.
Keep records of the machine's faults, interventions and irregularities for quality control.
Identify, report and repair equipment damage and malfunctions. Communicate with field representatives and manufacturers to obtain repair and replacement components.